Ceramic Foam Filter

Foundry Filter

AdTech Using three-dimensional network structure and connected pores organic foam as a carrier and immerse into thixotropic special Al2O3 molten material slurry, using four correction center distance and automatic extrusion, the slurry evenly deposited in the foam, after 1320 ℃ Drying and solidification.

Foundry Filter

AdTech Using a three-dimensional network structure and connected pores organic foam as a carrier and immerse into thixotropic special Al2O3 molten material slurry, using four correction center distances and automatic extrusion, the slurry evenly deposited in the foam, after 1320 ℃ Drying and solidification.

Product Description

  1. Using a three-dimensional network structure
  2. Connected pores organic foam as a carrier and immerse into thixotropic special molten material slurry
  3. Using four correction center distances and automatic extrusion
  4. The slurry evenly deposited in the foam, after 1680 ℃ Drying and solidification
  5. Ceramic foam filter completed
  6. There is expansive cotton for sealing at the edge

Application

ceramic foam filter can effectively remove and absorb large or small impurities in molten aluminum, and improve the surface quality, product performance, and microstructure effectiveness. Mainly used in aviation, transportation, and other aluminum alloy precision casting.

Performance

ceramic foam filter can effectively remove and absorb large or small impurities in molten aluminum, and improve the surface quality, product performance, and microstructure effectiveness. Mainly used in the domestic, construction, electricity, condensing tubes, cable, and other aluminum alloy precision casting.

ceramic filter for foundry

Product Feature

  1. Aluminum alloy bar chosen: 10-30ppi
  2. Long-term casting choose: 30-50ppi
  3. High-quality aluminum profile or plate choose:40 or 50ppi
  4. Double zero wave continuous casting and rolling choose: >50ppi
  5. Other specifications can be customized to your requirements

Product Parameter

Technical parameters

Index Density
(g. cm3)
Rupture modulus
(816℃ Mpa)
Compressive
strength(Mpa)
Operating temperature(MAX)
(℃)
Seal thermal
expansion (℃)
Item 0.45 5. 5 0. 68 1550 450-550
Pore size
Type(PPI) 10 20 30 40 50 60
Pore 8- 12 18- 22 28- 32 38-42 48- 52 58-62
Average size(um) 2000 840 590 420 297 250
Date of application
Product
Specifications(mm)
Effective
Filtration area(%)
Filtration flow
Range(kg/min)
7in(178*178*50) 75 22-56
9in(229*229*50) 75 25-80
12in(305*305*50) 80 50-156
15in(381*381*50) 85 85-252
17in(432*432*50) 86 110-335
20in(508*508*50) 88 160-478
23in(584*584*50) 89 210-640
26in(660*660*50) 90 276-830

Usage

  1. Clean the aluminum filter box, and keep it clean and intact.
  2. Put the ceramic foam filter into the filter box carefully, press the Sealing gasket around, and avoid molten aluminum Dispersing or floating away.
  3. Use electricity or gas to Preheat the filter box and ceramic foam filter evenly for 15-30min, and make the temperature next to the molten aluminum, and ceramic foam filter preheating temperature surpass 460℃. expansion cotton will seal after heating, it makes the ceramic foam filter steady in molten aluminum. preheating makes ceramic foam filter pores open and avoids occlusion expansion and contraction.
  4. Observe the change of molten aluminum pressure, and control the flowing molten aluminum needed, normal start pressure: 100-150mm. the pressure falls below 75-100mm when molten aluminum flows, it will grow later.
  5. Do not shock and beat the ceramic foam filter infiltration. Control molten aluminum flow rate in launder.
  6. Take out the ceramic foam filter and clean the filter box after filtration.

Storage: stored in a ventilated and dry environment.
Package: 5 pieces/ carton, 60 pieces/pallet.

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