Kobelco Factory Japan Ceramic Foam Filter can remove metal slag and dissolved metal impurities in the casting process of aluminum ingots and rods. It is far stronger than other filter media. It uses a combination of physics and chemistry to filter them.
The larger inclusions are the physical filter on the surface of the filter material, while the tiny inclusions are attracted to the surface of the filter material under the action of chemical affinity.
Side wall or stomata. Therefore, it can effectively filter out impurities in casting products of various sizes, including impurities much smaller than the filter holes. This filtering and combing the entire disordered molten metal flow reduces turbulence and makes the molten metal flow smooth and clean.
Ceramic foam filters are basically divided into 6 pore sizes: 10PPI, 15PPI, 20PPI, 25PPI, 30PPI, and 40PPI. The larger the number, the smaller the aperture. But in actual practice, the four types of 10PPI 20PPI 30PP 40PPI can meet the needs of customers.
Aperture selection
1. The casting: 10～25ppi
2. Semi-continuous casting: 30～60ppi
3. High-quality aluminum or sheet: 50～60ppi
4. Continuous casting and rolling: 50～60p
Metal foam filter, also known as ceramic foam filter plate, is composed of alumina ceramic filter plate, silicon carbide ceramic filter plate and zirconia ceramic filter plate. Properties: Three-dimensional network-like uniform skeleton structure, pink or white block.
The metal foam filter uses high-quality foam aluminum and high-purity ceramics as raw materials, which can effectively remove the non-metallic solid mixture in the aluminum melt and the aluminum alloy melt.
Foam ceramic filters provide the best way to eliminate non-metallic inclusions, and foreign materials are the main source of casting quality problems. And to help you meet the ever-increasing quality requirements.
In the aluminum company, in order to establish a quality assurance system that can obtain a higher degree of credibility, it has obtained ISO9001 certification, and in order to improve cost competitiveness and quality level, TPM (Total Production Maintenance) has been carried out.
Aluminum is closely related to our lives. Drink aluminum cans full of cleanliness has become a part of our lives.
The Mitsubishi Materials Group is continuously advancing and expanding the demand for aluminum in various fields from beverage cans to automobiles, building materials and daily necessities, and strives to occupy the core position of Japan’s aluminum industry.
The CAN TO CAN system within the group has been further improved, and a 100% consistent reuse system has been established.
In addition, through the reuse of aluminum resources, GPM (Green Productivity Management) activities are carried out to protect the global environment, and all business sites have obtained ISO14001 certification.
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